Brief introduction
Power and Free(P/F)conveyor is ideal reliable for a variety of manufacturing, assembly, and the entire production line between the various stations need to coordinate with the production process. P/F conveyor can make the1oads stopped or running not interfere with each other in the production lines in normal operation. The load can be delivered online store, the long load can be diagonal accumulated in the storage area to save space.
P/F conveyor components including: power system, power straight track, power curved track, free straight track, free curved track, carrier, confluence turnouts, branch turnouts, stop unit, and electric control system.
A carrier consists of one front trolley, one rear trolleys and load bar generally, the front trolley has a jaw connected to retractable dog by a draw bail, and the trailing trolley has a cam tail. When accumulating, stop unit open to push down the retractable dog of front trolley of No.1 carrier causing the carrier to disengage from the push dog of train, No.1 carrier stop to run. When No.2 carrier runs to the poison that its jaw lifted by climbing on the slope of the cam tail of No. carrier to make down the retractable dog and disengage from the push dog, No.2 carrier stop to run. When accumulating ended, stop unit close, the jaw of front trolley if No. 1 would be lifted by its own weight to causing the carrier to meet to the push dog, No.1 carrier start to run. By the running of No.1 carrier, the jaw of No.2 carrier breaks away from the cam tai1 of trailing tro11ey of No.1 carrier, its retractable dog lifted and starts to run to finish accumulating.
Technology parameter of chain and carriers of JXW P/F overhead conveyor
Type | Parameter | ||||||||||
t | A | B | C | D | E | F | G | H | J | L | |
JX3W | 4" | Optional | 229 | 80 | 125 | 80 | 243 | 80 | 400 | 340 | Optional |
JX4W | 4" | Optional | 290 | 123 | 144 | 100 | 273 | 100 | 441 | 375 | Optional |
JX6W | 6" | Optional | 298 | 118 | 245 | 100 | 386 | 160 | 615 | 380 | Optional |
JXW series of P/F conveyor is the special products assimilated the foreign technology of designs and manufacturing combined with China's national conditions, and has three types, they are 3”, 4” and 6”. This series of product can be used to complete the automation of material transportation, storage, sorting, transmission and other functions to the automation of complex production processes, more effective organization of fast-paced, high-efficiency modem mass production.
This series of P/F conveyor using new wide push dog, the working face of the wide push dog is three times to the face of the original push dog, a more stable and reliable in conveyor operation. Wide push dog has a briquette and fundamentally improved the delivery of the carriers, changed the twice deliveries to once, shorten delivery time, speeded up production rhythm, effectively improved the reliability of transmission of track switch.
Technology parameter of carrier
Type | Parameter | |||
A | B | C | F | |
JX3W | 105 | 125 | 138 | 80 |
JX4W | 115 | 144 | 150 | 100 |
JX6W | 190 | 220 | 163 | 160 |
Technology parameter of JXW series P/F overhead conveyor
No. | Name | Unit | Parameter | |||
JX3W | JX4W | JX6W | ||||
1 | Power track | 8# I-steel | 10# I-steel | 10# I-steel | ||
2 | Free track | 8# U-steel | 16# U-steel | 16# U-steel | ||
3 | Standard track spacing | mm | 243 | 273 | 386 | |
4 | Lower track spacing (vertical curved section) | mm | 223 | 251 | 342 | |
5 | Radius of wheel turn | mm | 317/450 | 317/450 | 600 | |
6 | Radius of roller turn | mm | 600/800/1000/1500 | 800/1000/1500 | ||
7 | Vertical curved radius | Recommend | mm | 3000 | 3600 | 4500 |
Minimum | 2000 | 2000 | ||||
8 | Power chain | X-458 | X-458 | X-678 | ||
9 | Chain pitch | mm | 102.4 | 102.4 | 153.2 | |
10 | Ultimate tension load | kgf | 18700 | 18700 | 27000 | |
11 | Chain allowable tension inⅠcondition | kgf | 1500 safety factor 12 | 1500 safety factor 12 | 2200 safety factor 12 | |
12 | Chain allowable tension inⅡcondition | kgf | 1000 safety factor18 | 1000 safety factor18 | 1500 safety factor 18 | |
13 | Single carrier load | kg | 250 | 500 | 1000 | |
14 | Allowable drive force | kgf | 1500 | 2500 | ||
15 | Tensioning strock | mm | 500 | 750 | 900/3900 | |
16 | Ambient temperature | ℃ | -50~40 | -50~40 | -50~40 | |
17 | Maximum working temperature | ℃ | 200 | 200 | 200 |
Technology parameter of chain and carriers of GWJ P/F overhead conveyor
Type | Parameter | ||||||||||
t | A | B | C | D | E | F | G | H | J | L | |
GWJ4 | 102.4 | Optional | 295 | 160 | 140 | 100 | 352 | 103 | 564 | 311 | Optional |
GWJ6 | 153.2 | Optional | 305 | 165 | 175 | 100 | 381 | 148 | 610 | 405 | Optional |
GWJ4, GWJ6 P/F overhead conveyor system is specially designed in order to meet the needs of high degree of industrial production, it uses the wide push dog which is the most advanced proprietary technical design in the world today, and has higher reliability and flexibility. Wide push dog conveyor fundamentally improve the delivery of the carriers, facilitate twice rear pushing to once side pushing, and shorten the delivery time, speeded up the production rhythm, and has compact wiring in conveyor system, and increase the effective utilization rate of the process line.
GWJ4, GWJ6 P/F conveyor system to hold the track using a special high-manganese alloy steel with flange channel in single-sided, the contact between the side guide roller of trolley and free track changed from line touch to face touch, and improved the running the stability and reliability of the system. The new trolley used a unique design, the retractable dog and hold back dog were combined in a entirety, simplifying the overall structure, ensured the flexibility and reliability of the retractable dog going up and down vertically. Jaw and cam tail were designed to be in novelty, and accumulating to be smooth and precise.
Technology parameter of carrier
Type | Parameter | |||
A | B | C | F | |
XTJ4 | 115 | 144 | 150 | 100 |
XTJ6 | 190 | 220 | 163 | 160 |
Technology parameter of GWJ series P/F overhead conveyor
No. | Name | Unit | Parameter | ||
GWJ4 | GWJ6 | ||||
1 | Power track | 10# I-steel | 10# I-steel | ||
2 | Free track | 10# U-steel | 16# U-steel | ||
3 | Standard track spacing | mm | 273 | 386 | |
4 | Lower track spacing (vertical curved section) | mm | 251 | 342 | |
5 | Radius of wheel turn | mm | 317/450 | 600 | |
6 | Radius of roller turn | mm | 600/800/1000/1500 | 800/1000/1500 | |
7 | Vertical curved radius | Recommend | mm | 3600 | 4500 |
Minimum | 2000 | ||||
8 | Power chain | X-458 | X-678 | ||
9 | Chain pitch | mm | 102.4 | 153.2 | |
10 | Ultimate tension load | kgf | 18700 | 27000 | |
11 | Chain allowable tension inⅠcondition | kgf | 1500 safety factor 12 | 2200 safety factor 12 | |
12 | Chain allowable tension inⅡcondition | kgf | 1000 safety factor18 | 1500 safety factor 18 | |
13 | Single carrier load | kg | 500 | 1000 | |
14 | Allowable drive force | kgf | 1500 | 2500 | |
15 | Tensioning strock | mm | 750 | 900/3900 | |
16 | Ambient temperature | ℃ | -50~40 | -50~40 | |
17 | Maximum working temperature | ℃ | 200 | 200 |